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Smart Factory OVERVIEW

Manufacturing innovation is one of the buzzwords and global paradigm. Smart Factory has become a transnational agenda by strengthening manufacturing competitiveness.

The key features of Smart Factory are based on an intelligent production system enabling high quality products on low costs through digitized product design, optimized manufacturing system and high-efficient equipment automation.

Smart Factory is an intelligent plant that supports continuous process innovation through a circulation system that aggregates and analyzes data from IoT sensor, Automation sensor, EQ Automation, EQ I/F, Process, Environment safety, Inline, Visualization, Advanced MES, Logistics, Packing, Intelligent Logistics, Logistics Sensor, Warehoues and Warehouse Automation and provides feedback regarding analysis-based forecast results. It also integrates systems, processes, and equipment related to Environment Infra, R&D Design(Production Technology), Supply Network, Production, Return, Packing and Logistics through a vertical integration of equipment Level0 sensors, Level1 PLC, Level2 Scada HMI, Level3 MES, Level4 PLM / ERP / SCM and horizontal integration across all segments of the business value chain.

Manufacturing System of Smart Factory

Enabling continuous process innovation, Smart Factory is providing a circulation system collecting and analyzing data from on-site equipment and IoT providing analysis based prediction. Miracom is focusing on challenges which the manufacturing industry is facing (quality improvement, cost reduction, timely delivery & manufacturing flexibility) and which can be addressed with Smart Factory.

Miracom helps to maintain competitiveness by quickly and accurately responding to changes in manufacturing environment or customer requirements by providing Total Smart Factory implementation services supporting production operation related key systems such as MES, Automation, and PLM.

Value Chain consists of sales / marketing, development, purchasing, production (manufacturing), facilities / quality, logistics and management.
Business areas are composed of ERP (Planning), SCM (Collaboration), CRM (Service), BI (Biz, Analytics). The core of the Smart Factory is the digitalized product design, the optimized production system and the highly efficient automation equipment.
We have an intelligent production system that produces high quality products at low cost.
Miracom's Smart Factory consists of three major areas : PLM (Design), MES (Manufacturing), and Automation (Machine / Logistics).
PLM has extended functions including collaboration and merchandising, quality functions, and drawings / documents, projects, BOMs, and reference information
Standard Function.
MES consists of Smartfactory Consulting, MES, APS, Visualization, EAM, and Intelligence.
Automation consists of functions of APS, visualization, EAM, and intelligence.

Service

MES

Support of high-efficient and high quality production through optimized production scheduling based on in-house developed total MES solution. Implementation of a prediction based manufacturing environment through real-time decision-making and Big Data analysis.

This image provides an overview of our MES solution, a major part for the implementation of Smart Factory, consisting of APS, MES, Visibility, EAM, and Intelligence.

Automation

Integration support for various equipment interface requirements

: Partner/IT operational resources can easily execute the interface configuration without the support of additional experts Improved remodeling of old equipment in order to improve the quality level and production efficiency without investing in new equipment.

Improved productivity and reduced manufacturing costs through mechanization/automation of simple assembly work, inspection and logistic related transfer operations.

By using IIoT (Industrial IoT) smart sensor, various data can be automatically collected, analyzed and predicted needed for securing manufacturing safety.

This image provides an overview of our Automation solution, a major part for the implementation of Smart Factory, assuring equipment efficiency, improved equipment remodeling, logistics automation, IIoT and integrated control.

PLM

Systematic management of all product related information occurring during the whole product lifecycle starting from product planning, development, production, service up to product discontinuation.

This image gives an overview of major PLM functionalities. PLM is largely configured as a platform with basic functions and extendable functions.